Lüfterantriebe | World Class Industries

CASE STUDY

The Customer

A global OEM that specializes in the manufacturing of construction, agricultural, ground maintenance, and industrial vehicle equipment.

Driving Production Out: How We Stepped In

Unable to develop an error-proof assembly process to prevent part failure, the customer turned to WCI for assistance to meet a large field replacement program, as well as ongoing production needs.

Background & Situation

The customer was experiencing zero hour part failures—failures prior to arriving to customer or immediately upon first use. They needed a replacement program along with improved quality control for ongoing production.

Fan drives failing at a high rate
Struggled to diagnose the origin of the issue
Mangelnde Datentransparenz führt zu blinden Flecken in den Betriebsabläufen
Explosive demand driven by high service requirement
Additional assembly source required to increase production capacity

WCI Solutions

In enger Zusammenarbeit mit unserem Kunden entwickelten und implementierten wir einen neuen Montageprozess, der sowohl Qualitäts- als auch Kapazitätsherausforderungen erfolgreich löste.

Simplified communication to single point of contact for OEM.
Utilized in-house PLC programming capabilities with custom torque tools to ensure controlled process and quality.
Kombination modernster Technologie mit eindeutigen, serialisierten Barcodes zur Erfassung kritischer Daten wie Presskraft, Wegstrecke und Drehmoment
Integrated innovative assembly line design leveraging customer quality and engineering partnerships.

CASE STUDY RESULTS

Standout Achievements

Unsere SPS-gesteuerten Lösungen eliminierten Teileausfälle vom ersten Tag an und ebneten innerhalb von 18 Monaten den Weg für die vollständige Übernahme von Produktion und Service durch WCI.

WE SAVE YOU MORE THAN JUST MONEY

“We asked WCI to help us with something unique. They optimized our supply chain organization and brought tremendous efficiencies to our company.
Supply Manager, Global OEM
“There is not another vendor that we work with in the country like World Class Industries. WCI is unique and they manage from start to finish. From the bill of materials to product testing. They work the routing between vendors then pick, pack, and ship.”
General Manager, Global OEM
“WCI managed a complex bill of material, supply chain, and a lot of details from start to finish. I see them as a full-service company for our production.”
General Manager, Small to Medium Size Product Manufacturer

Fan Drives

The Customer

Driving Production Out: How We Stepped In

Background & Situation

WCI Solutions

CASE STUDY RESULTS

Standout Achievements

3

1

4

100%

WE SAVE YOU MORE THAN JUST MONEY

Air Purifiers Increase in Customer Profitability

Hose and Tube Bundles 100% On-Time Delivery

Suspension And Frames 33% Increase in Production

Glass 8,000 Sq. Ft. Floor Space Recovered

Vehicle Hoods 3 Assemblers Required for Production

Radiators 300% Order Growth

Kit-to-Build Final Assembly Time Reduced by 15%

Sourcing Simplified 12,000 Sq. Ft. of Facility Space Saved

Stock Inventory With Part Triggering 12,000 Sq. Ft. of Facility Space Saved

Fan Drives 1 Point of Contact

Geschlossene Kurbelgehäuse -entlüftung 4x skalierbar für zukünftiges Wachstum

“We asked WCI to help us with something unique. They optimized our supply chain organization and brought tremendous efficiencies to our company.

“There is not another vendor that we work with in the country like World Class Industries. WCI is unique and they manage from start to finish. From the bill of materials to product testing. They work the routing between vendors then pick, pack, and ship.”

“WCI managed a complex bill of material, supply chain, and a lot of details from start to finish. I see them as a full-service company for our production.”